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CAREFUL COMPARISON NECESSARY WHEN CHOOSING REPLACEMENT WINDOWS*
Composites Gaining as Material of Choice Among Homeowners

 

WASHINGTON, D.C. – When homeowners are shopping for replacement windows, it is important that they carefully compare what seems to be an overwhelming myriad of choices, according to Martin Chaikin, CEO, The Window Place, a replacement window dealer and contractor with locations in Bethesda and Fairfax.

"It is important that homeowners educate themselves about the various styles and material systems available, and invest in the best quality windows they can find within their budget, rather than simply choosing the lowest-priced option," said Chaikin. "With so many varieties of replacement windows on the market today with such varying levels of quality, it is vital that consumers exercise careful consideration when making their selection."


According to Chaikin, replacement windows currently are manufactured in four different materials. They are wood, vinyl, aluminum, composites, and various combinations of each. Each material or combination displays certain characteristics with regard to price, energy- efficiency, maintenance and durability. "Much of the decision can stem from what style of window homeowners are replacing, and what type of architectural style and color they wish to have inside and outside the home," said Chaikin.


Once the look homeowners would like to achieve is determined, the next decision is whether to go with a stock or custom-sized window. Stock windows tend to be somewhat less expensive than custom units, but require more labor-intensive installation to make them fit, thus negating any cost-savings, according to Chaikin. In addition, since they must me "framed in," installing stock windows necessitates re-painting the interior of the home around the window opening, thus adding still further cost.


The next factor to consider when replacing windows is glass. The modern, high-performance glass available in today's windows is quite heavy, having double or triple panes and a sealed area between the panes. "Because of the ample weight of energy-efficient glass, it behooves homeowners to select a frame that can accommodate it," said Chaikin. "Otherwise, the window becomes dimensionally-unstable, which can cause warping, cracking, air leaks, thermal seal failure and glass fogging."


High-quality glass often contains a low-emissive coating (low-E), which reduces heat transfer back through the window. The use of Argon gas, an inert, heavier-than -air material between window panes, can further enhance energy-efficiency. According to John Morrill, of the National Fenestration Rating Council (NFRC), high performance glass used with an inferior frame will compromise energy savings. "It's not enough to have double- or triple-pane glass if the frame is lousy," said Morrill.


According to The Window Place, with respect to performance and reliability, the frame material is the most important component of a replacement window. In a study of energy-efficient windows produced for the U.S. Department of Energy by the National Renewable Energy Laboratory (NREL) in October 1994, composite window frames were found to have the highest R-value (resistance to heat loss) of all frame materials tested. The study also found they are excellent for insulating and will not warp, shrink, swell, rot or corrode. In addition, composite frames can be finished in a variety of colors and, due to their strength, can hold large expanses of glass. The study mentioned that aluminum frames, although strong, can cause heat loss through conductivity. This often results in condensation which can lead to rotting wood around the window opening. Wood frames have a higher R-value than aluminum and are less prone to condensation, but require considerable maintenance in the form of periodic painting. If wood frames are not properly protected from moisture, they can warp, crack and stick. Lastly, the research pointed out that vinyl window frames, which are made primarily from polyvinyl chloride (PVC), are easily customized and require low maintenance. However, vinyl frames are not strong or rigid, which limits the weight of glass that can be used. In addition, the study pointed out that vinyl frames can soften, warp, twist and bow.

 

Quote taken from the following publication: DOE/CH10093-290 . FS 216. Oct. 1994.

Note: The Department of Energy Publication which has been cited above has been (withdrawn/replaced) by the Department of Energy- (So we have been told) new document number is unknown. The quoted material does not appear in the Department of Energy publication - published on the internet. However: we did receive the un-altered version in print on 8/30/1996. Call for yourself an see what version you get. 1-800-363-3732.

 

Other U.S. government researchers have found similar results touting the excellent performance of composite window products. According to Michael McCabe, Ph.d., a Government research scientist and Chairman of the ASHRAE Research Subcommittee, composites are an ideal material from which to make window frames. In recent studies, McCabe was impressed with the structural rigidity of composites in a window application. "I consider the composite window to be the 'state-of-the-art' window. They really have their act together," he said. "Vinyl lacks strength." McCabe went on to praise composites for their ability to, unlike vinyl, withstand extreme temperature changes without changing its shape, its excellent insulating properties and its resistance to condensation. He referred to the use of composite frames, together with high-performance glass as "a balanced design," meaning glass and frame work in concert to achieve energy-efficiency. "Heat loss follows the path of least resistance and high-quality glass placed in an inferior frame will not perform well, and vice-versa," he said. Also, McCabe noted that composite windows are highly resistant to ultraviolet radiation, which over time can cause PVC to break down and disintegrate.

Leading national consumer publications also recently have examined the use of various window materials in home improvement. In the June 1995 issue of Popular Science, the magazine outlined the latest trends in window technology and stated that aluminum is sturdy but transfers heat too readily for peak energy efficiency, vinyl is more energy-efficient than aluminum but can warp and fade, and wood is increasingly expensive and subject to rot.

In contrast, composite were described by an industry expert as very strong, so it won't warp or twist. The article described how energy-efficient the material is, and since window glass and composite frames expand and contract at roughly the same nominal rate, the frame will not break the thermal seal by pulling away from the glass when temperatures fluctuate, as wood or other materials can. An industry expert was quoted as saying, "Composites are the lumber of the future."

Echoing the information found in Popular Science, Consumer Reports printed in an October 1993 article that, while testing vinyl windows, "some vinyl sash tracks became distorted during durability tests," "part of frame or sash bowed during durability tests," and "glass seal failed during durability tests, allowing moisture to seep between panes."
Note: ( The above quote from Consumer Reports in no way implies that Consumer Reports is recommending or endorsing any product or manufacturer ).

 

The Reader's Digest

Do It Yourself Manual notes, "All vinyl becomes brittle in extreme cold, expands and softens in extreme heat; wood – rot prone, high maintenance;" and composites –"good insulator, rot proof, low-maintenance, withstands heat, cold, moisture and can be painted."

The Window Place reports that the composite window is their best selling product, surpassing vinyl as the replacement window of choice among homeowners. The company has received far fewer customer service requests with composites than with any of the several brands of vinyl windows it installs, according to Chaikin. "Composite windows really are the leader of the pack when it comes to satisfying our customers," he said. "We rarely get callbacks on the composite products we carry, which makes homeowners happy and my job easier."

According to Tom Chaikin, sales manager for The Window Place, composites also have a distinct "curb appeal" advantage over other window materials. "Although the composite products are available in standard and custom pre-finished, maintenance free colors, they holds paint very well since they don't warp, and can be painted, according to manufacturer's specifications, to match any decor," said Chaikin. "With composites, the homeowner is not stuck with the cheap-looking, shiny appearance of white PVC and does not experience the high-maintenance of having to repaint wood windows often." According to Chaikin, another drawback when selling a home with vinyl windows is that since they cannot be painted, prospective home buyers may feel their decorating options are limited.

Unfortunately, according to Chaikin, many homeowners often are confused by conflicting information regarding replacement windows, especially those made from vinyl. "Some homeowners are under the impression that one brand of vinyl windows is better or less prone to performance problems than another, but PVC is PVC -- it's as simple as that."

Another area to exercise caution, according to Chaikin, is pricing. "The price of windows from major manufacturers such as Marvin and Andersen tend to be more connected to level of quality, whereas, with many vinyl dealers, price can be 'all over the map' for very similar products."

According to Chaikin, The Window Place previously has owned and operated two vinyl manufacturing plants in the DC-area, but stresses that the technology offered by today's composite products creates an excellent alternative window product. "The fact that so many products are made from composites, like skis, yachts, car bodies, roof shingles and gasoline containers is testimony to its rock-solid durability," he added. "Would you feel safe going deep-sea fishing in a vinyl boat?"

To ensure that homeowners get the best quality window for their money, Chaikin recounts that they need to investigate the following when making comparisons:

  • Frame materials/dimensional stability

  • Energy-efficiency

  • Maintenance options

  • Glass, options – low-E, Argon gas

  • Sizes and styles available*

  • Manufacturer's reputation

  • Design aesthetics, finishes,grids

  • Factory-certified installers

  • Service after installation

  • Pricing

  • Financing

 

*The Window Review - THE FOLLOWING IS AN APPROVED RELEASE FROM THE WINDOW REVIEW ©1995( SELECTION - Wood, Vinyl, Aluminum & Composites)


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